Finishing the top

With the soundhole ring inlaid, Kirk turns his attention to bracing the top. First, the wood is trimmed to the template (notice it now has the cutaway). Then Kirk installs the bracing.

The reinforcement patch on the upper right is where the channels for the slider controls will be cut.

Our mutual friend John Knowles stopped by Kirk's shop while the top was being finished. Here John is conducting olfactory testing of the soundhole. (He assured me that the top smells as good as it looks.)

photo by Kirk Sand, courtesy of John Knowles

Here's a closeup of the completed top. Check out the grain of the Brazilian rosewood ring.

photo by John Knowles

The top is inlaid, trimmed, braced, and ready to glue to the sides.

photo by John Knowles

Next, gluing the top!

-Craig

Bending the cutaway

As Kirk promised last time, "As soon as I make the neck block, I'll be bending the cutaway." After choosing the wood, he numbers the blocks and draws a center line.

Carefully calculating the curve in the neck blocks. Kirk uses only the most advanced techniques and equipment:  "The more tape I use from that roll, the smaller the radius gets!"

Done. The neck block will be positioned at the top end of the body.

Next, bending the cutaway. The wood will be carefully bent around blocks to match the template.

Moistening the cypress allows Kirk to bend it to shape.

Now, the first bend. Kirk says, "One bad move and you are starting all over again."

So far, so good . . .

Now, another block is positioned.

A little more water to keep the wood moist, and the second bend.

Success!

Please don't break...

Now, the neck block is positioned.

Beautiful!

Is it just me, or is it starting to look like a guitar?

Getting started

With the the wood selected and the templates drawn, the first job is- bending the sides! Below is a length of Mediterranean cypress ready to be heated . . .

. . . and bent. Check out the grain on that cypress!

When the wood is pliable, Kirk carefully bends it into shape on a special pegboard template.

Little by little, the sides of the guitar take shape.

Kirk: "Here we go- sides are bent! As soon as I make the neck block, I'll be bending the cutaway."

I can hardly wait!

-Craig